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    Sintered MIM Metal Fabrication Parts images
    Sintered MIM Metal Fabrication Parts images
    Sintered MIM Metal Fabrication Parts images

    Sintered MIM Metal Fabrication Parts

    Describe:

  • Place of Origin CHINA
  • Brand Name Harber
  • Certification ISO 9001/ TS16949/IECAQC080000
  • Model Number customized
  • Minimum Order Quantity 1000PCS
  • Packaging Details carton package, Blister tray or according to your requests
  • Delivery Time 5-8 days
  • Payment Terms T/T, Western Union, D/P
  • Supply Ability 10,000,000PCS
  • Upload a Part

    Metal Injection Molding offers advantages in producing complex three-dimensional shapes for medical device components, which are often not achievable with traditional manufacturing techniques. These advantages include high-quality production of intricate parts with complex shapes and highly engineered alloys, providing medical device suppliers with cost-effective solutions. Metal Injection Molded components have been used in various weight loss surgery tools for gastric bypass and gastric suturing applications. These components are used both in handheld mechanisms for driving parts and in articulated components for changing the orientation of the device's working end.

    Metal Injection Molding (MIM) is a new powder metallurgy near net forming technology derived from the plastic injection molding industry, it is known that plastic injection molding technology low price to produce a variety of complex shapes of products, but plastic products are not high strength, in order to improve its performance, you can add metal or ceramic powder in plastic. In order to improve their properties, metal or ceramic powders can be added to plastics to obtain products with higher strength and good wear resistance. In recent years, this idea has evolved to maximise the solid particle content and to completely remove the binder and densify the forming blank during the subsequent sintering process. This new method of powder metallurgy forming is called metal injection moulding.


    metal injection molding medical Surgery Forceps components

    Brand name 

    OEM & ODM

    Product type

    Adjustable hinge mim part

    Product Model

    MIM702

    Material

    Stainless steel 316L 304 17-4PH peptide  Fe2Ni Fe4Ni Fe20Ni

    Post-Sintering

    Polishing,Wire-drawing,Sandblasting,Plating,Coated,etc.

    Size

    Custom

    Tolerance

    10mm±(0.02-0.04)mm

    Weight

    10g

    Forming Method

    Powder Injection Molding

    Sintering method

    Solid phase sintering

    Sintering environment

    Vacuum

    Mold material

    Stainless steel

    Application

    Security industry

    Shape

    Custom

    OEM

    Accept

    QC system

    100% inspection before shipment

    Payment terms 

    T/T at sight, Paypal, Western Union,etc.

    Lead time 

    7-15 working days

    Supply capability

    500000 Piece Per Month

    Packaging 

    PP bag / Anti-static film / anti-static plastic disc



    precision medical mim parts images


    What's the MIM technology and its advantages and features.

    it’s suit to do mass production with complicated shapes;
    1, MIM is an advanced metal forming technology that use injection molding machine to manufacturing precision and complex metal parts, which combines the advantage of PM and plastic injection molding.

    it can use all kind of metal material(such as stainless steel, iron, ceramic and titanium, etc)

    its relative density can achieve more than 98%

    its finished products is close to final products, reducing the post-treatment cost, and then save production cost

    compared with tranditional CNC and precision casting process, the structure are more even and preformance is much better

    compared with PM(Powder Metallurgy), MIM can produce more complex shape and better preformance metal products.



    Production cost comparision between MIM and other processes

    Cost Effective Design Flexibility/ Material Variety and Integrity

    Powder metallurgy can ensure the accuracy and uniformity of the material composition ratio. Suitable for producing products of the same shape and large quantities, low production cost. 

    Production cost comparision between MIM processe and other processes


    Compare with other process 

    ParameterMIMCONVENTIONAL PMMACHININGINVESTMENT CASTING
    Density98%88%100%98%
    Tensile StrengthHighLowHighHigh
    ElongationHighLowHighHigh
    HardnessHighLowHighHigh
    Min. Wall Thickness0.5 mm1 mm0.5 mm2 mm
    ComplexityHighLowHighMedium
    Surface FinishHighMediumHighMedium
    Production VolumesHighHighLowMedium
    Range of MaterialsHighHighHighMedium-High
    CostMediumLowHighMedium

    Service:

    1, 100% inspection before shipment.

    2, Satisfied packing, carton, wooden case, pallet,or according to your requirement.

    3, Samples are within 35-40 days after the receipt of the deposit. production will be finished about 25-30days after samples confirma




    Production Capacity comparision of MIM and other process

    Most difficult metals and compounds, pseudo alloys, porous materials can only be manufactured by powder metallurgy

    Production Capacity comparision of MIM and other process images



     

     

    MIM material 

    MaterialComposition
    Low alloy steelFe-2Ni, Fe-8Ni,Fe4Ni
    Stainless steel316L, 17-4-PH,304L
    Tool steel42CrMo4, M2, Skd-11, C45
    CarbideWC-Co(6%)
    CeramicsAl203, ZrO2, SiO2
    Tungsten alloyW-Ni-Fe, W-Ni-Cu, W-Cu

     

     






    process 

    metal injection molding, powder metallurgy 

    applied software 

    pro-e, CAD, PDF

    material 

    iron alloy , stainless steel, copper. ceramic, tungsten alloy 

    surface finish

    black, plating, PVD, polishing, sandblasting

    tolerance precision

    ±0.02~0.05mm

    quality system

    100% inspection before shipment

    dimensions

    as per customer's requests

    samples qty 

    5-10 pcs(for free)

    certification 

    ISO 9001, TS 16949, IECQQC080000

    packgae

    plastic bag and carton or as customer's requests 

    lead time 

    base on the qty of order(usually 40-45 days)


    If you are interested in MIM metal fabrication parts, please send me 2D or 3D drawings, and then we will evaluate them and offer you a nice price

     

                 


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